Manufacturing Performance Assessment



and Actionable Improvement Recommendations



​In today’s challenging environment, factory management and engineering teams face constant pressure to improve performance as market demands fluctuate and costs rise. However, there is often a lack of clarity regarding what to assess and address in order to effectively analyze gaps in alignment with core objectives. Most assessments focus on mapping the value stream of materials, which accounts for only 20% of the process, primarily related to throughput time. This approach frequently overlooks the optimization of manufacturing resources, which make up the remaining 80% of key productivity drivers, ultimately limiting the impact and effectiveness of improvement efforts.


This service is designed to assist businesses in evaluating the current state and future potential of their manufacturing platform, providing valuable insights through an in-depth gap analysis report and actionable tactical improvement plans. It comprehensively assesses critical areas, including the flow of materials, workforce utilization, equipment and space management, and existing support systems.


Additionally, the service identifies opportunities for future growth and optimization, ensuring that businesses can strengthen their current operations and strategically plan for long-term success and competitiveness. The results of the assessment and recommendations focus on solutions needed to bridge performance gaps, optimize operations, reduce operating expenses, manage inventory levels effectively, and enhance management support systems. Following the assessment, tactical improvement plans are developed using data-driven insights and the design of innovative, creative solutions to align the current state with the desired core objectives. Through this service, manufacturers receive a detailed roadmap for operational improvement, empowering key project personnel with the strategies and actionable events required to achieve their objectives.





The outcome of this service is to help factories identify the key assessment areas that impact their desired objectives. This includes forming an assessment team, providing necessary training, conducting the assessment, compiling results, and analyzing gaps. The service also involves troubleshooting the current state against key metrics, identifying target solutions, and delivering a final recommendation plan to achieve the desired status of the manufacturing platform. Additionally, the assessment and improvement teams will receive training on how to implement the improvement initiatives outlined in the prioritized Kaizen plans.